Digital design

The study looks at how digital twin technology can be used in smart car systems by looking at its promise and the hurdles faced. Based on a comprehensive literature survey, this is the first in-depth look at how digital twin technology can be used in smart electric cars. The review has been organised into specific areas of the smart vehicle system, such as drive train system battery management system, driver assistance system, vehicle health monitoring system, vehicle power electronics.

The focus of this paper is to conduct a methodical review regarding the use of digital twins in the powertrain of electric vehicles (EVs). While reviewing the development of digital twin technology, its main application scenarios and its use in electric vehicle powertrains are analysed. Finally, the digital twins currently encounter several challenges that need to be addressed, and so the future development of their application to electric vehicles are summarized.

This report presents a comprehensive overview of the activities carried out in Work Package 4 (WP4), specifically Task 4.3, of the RHODAS project, which focuses on the design and development of a digital twin framework for key components of electric powertrains.  The developed framework comprises three individual digital twins: the inverter digital twin, the e-motor digital twin, and the gearbox digital twin. The inverter digital twin models the electrothermal behavior of power electronics modules (SiC and GaN) to support performance monitoring and failure prediction. The e-motor digital twin captures the thermal behavior of the rotor and stator of the RHODAS e-motor, enabling accurate simulation under various driving conditions. The gearbox digital twin is based on a data-driven thermal equivalent circuit model that estimates the gearbox oil temperature using a range of input data.  All digital twin models are implemented in both MATLAB/Simulink and C++ to enable seamless integration into the RHODAS cloud platform, supporting both online and offline thermal monitoring and efficient computation.  The deliverable also includes extensive sensitivity analyses to investigate the behavior of the e-motor, power inverter, and gearbox under different operating modes. This outcome delivers a robust and scalable digital twin architecture that enhances monitoring, diagnostics, and predictive maintenance capabilities within the RHODAS electric vehicle platform. 

This study presents a smart EV charging infrastructure framework composed of a green power generation network, an energy storage network, and a charging network. The digital twin, as an enabling technology, is applied to realise essential smart features for the EV charging infrastructure, including cognisant, adaptive, taskable, and ethical. Based on the proposed smart charging station framework, we systematically review the existing digital twin implementations in the smart charging infrastructure.

This paper presents an overview of different DT platforms that can be used in EV applications. A deductive comparison between model-based and data-driven DT was performed. EV main systems have been discussed regarding the usable DT platform. DT platforms used in the EV industry were addressed. Finally, the review showed the superiority of data-driven DTs over model-based DTs due to their ability to handle systems with high complexity.