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Total results returned: 102

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Section
Powertrain Modularity & Integration

Design, Manufacturing, and Validation of Eco-cycle Electric Traction Motor

The report outlines the design, manufacturing, and validation process for the VOLTCAR electric traction motor. It details the motor's specifications, including a high specific power of 7 kW/kg and a power density of over 23 kW/l, with a rated power of 120 kW. The motor is designed for passenger cars and light commercial vehicles, aiming to minimize or eliminate the use of rare earth materials.

Audience:
Automotive Component Suppliers, Automotive Engineers, Electric Vehicle Manufacturers, Motor Design Researchers, Renewable Energy Advocates
Keyword:
Automotive Applications, E-Volve Cluster, Electric Traction Motor, High Power Density, Rare Earth Materials, Synchronous Reluctance, VOLTCAR

Link:
VOLTCAR Deliverable

Digital Design

Digital twin enabled transition towards the smart electric vehicle charging infrastructure: A review

This study presents a smart EV charging infrastructure framework composed of a green power generation network, an energy storage network, and a charging network. The digital twin, as an enabling technology, is applied to realise essential smart features for the EV charging infrastructure, including cognisant, adaptive, taskable, and ethical. Based on the proposed smart charging station framework, we systematically review the existing digital twin implementations in the smart charging infrastructure.

Audience:
Consultants in Sustainable Transportation Solutions, Digital Twin Researchers, Electric Vehicle Researchers, Policy Makers in Energy and Transportation, Smart Grid Infrastructure Developers
Keyword:
Digital Twin, Digital Twin Standardisation, Electric Vehicles, Energy System, Public Charging Infrastructure, Smart Charging Infrastructure, Smart Charging Station Architecture, Transportation System

Link:
sciencedirect.com

Methods, Tools & Processes for Circular Economy

Ecodesign Guideline Covering Environmental, Material Criticality and Circularity Considerations

The report describes the methodology of the Ecodesign process with a focus on environmental-, criticality- and circularity considerations concerning the RHODaS integrated motor drive (IMD). A Life cycle assessment (LCA) screening according to the ISO 14040/44 standard is performed for the environmental consideration. Within the project 30 % of the total IMD's Global Warming Potential (GWP) should be reduced. The methodology for circularity and criticality is roughly presented and still under development. Reference products and intended improved solutions, needed for later assessments, are described as far as possible. Furthermore, conceptual material/product selection matrixes, as part of the Ecodesign Guideline are presented.

Audience:
Academia and Research Institutions, Academic Researchers, Automobile Manufacturers, Automotive Component Manufacturers, Automotive Component Suppliers, Automotive Designers, Automotive Engineers, Automotive Supply Chain Managers, Circular Economy Experts, Environmental Policy Makers, Environmental Research Centres, Government And Regulatory Agencies, Maintenance and Repair Technicians, Sustainability Consultants
Keyword:
Circular Business Model, Circular Economy, Critical Raw Materials, E-Volve Cluster, Ecodesign, Environmental Performance, Life Cycle Assessment, Material Circularity, RHODaS

Link:
Zenodo, RHODaS deliverable

Electric Vehicle Design

Electric urban light vehicles structural integrity and occupant protection validation through experimental crash tests

Multi-Moby project, funded under H2020 n° 101006953, aims at developing technology for safe, efficient and affordable urban electric vehicles. The objective of the paper is to show the results achieved in relation to structural integrity and occupant protection in the first year of the project. In a first stage simulation tools have been used to optimise the vehicle structure crashworthiness at different crash configuration based on smart use of High Strength Steels focused to simplified and affordable manufacturing processes. Once the structural behaviour met requirements and expectations, the restraint system has been developed. After design optimisation, three vehicles have been prototyped to perform three crash tests, two of them frontal, corresponding to Regulation 137 and Regulation 94, and one lateral, corresponding to Regulation 95.

Audience:
Electric Vehicle Designers, Electric Vehicle Drivers, Electric Vehicle Manufacturers, Vehicle Safety Engineers
Keyword:
E-Volve Cluster, Electric Vehicle Affordability, Energy Efficiency, Light-Duty Vehicles, MULTI-MOBY, Urban Vehicle Concepts, Vehicle Safety

Link:
Sciencedirect.com

Electric Vehicle Design

Electric Vehicle Design, Modelling and Optimization

In this paper a new design model of the electric vehicle is presented. This model is based on the combination of Modelica with ModelCenter. Modelica has been used to model and simulate the electric vehicle and ModelCenter has been used to optimize the design variables. The model ensures that the requirements related to driving distance and acceleration are fulfilled.

Audience:
Automotive Designers, Automotive Engineers, Electric Vehicle Manufacturers, Environmental Policy Makers, Researchers in Automotive Technology, Simulation and Modelling Professionals
Keyword:
Electric Vehicles, ModelCenter, Modelica, Modelling, Optimization

Link:
researchgate.net

Methods & Tools for LCA & LCC

Electric Vehicles from Life Cycle and Circular Economy Perspectives

This document, by the European Environment Agency (EEA), is a comprehensive report that examines the environmental impacts of battery electric vehicles (BEVs) throughout their entire life cycle, from raw material extraction to end-of-life processing.

Audience:
Automotive Suppliers, Battery Manufacturers, Electric Vehicle Manufacturers, Electric Vehicle Owners, Environmental Advocacy Groups, Environmental Organizations, Environmental Protection Agencies, European Commission, Financial Analysts, Grid Operators, International Energy Organizations, National and Local Government, Non-Governmental Organizations, Public Transportation Agencies, Recycling Industry, Renewable Energy Providers, Research Centres, Sustainability Investors, United Nations, Universities, Utility Companies, Waste Management Industry
Keyword:
Air Pollution, Battery Electric Vehicles, Circular Economy, Critical Raw Materials, Electric Vehicles, End-of-Life Stage, Energy Efficiency, Environmental Impact, European Environment Agency, Greenhouse Gas Emissions, Life Cycle Assessment, Production Stage, Rare Earth Elements, Raw Materials, Recycling, Renewable Energy, Reuse, Use Stage

Link:
eea.europa.eu

Methods, Tools & Processes for Circular Economy

Electric Vehicles from Life Cycle and Circular Economy Perspectives

This document, by the European Environment Agency (EEA), is a comprehensive report that examines the environmental impacts of battery electric vehicles (BEVs) throughout their entire life cycle, from raw material extraction to end-of-life processing.

Audience:
Automotive Suppliers, Battery Manufacturers, Electric Vehicle Manufacturers, Electric Vehicle Owners, Environmental Advocacy Groups, Environmental Organizations, Environmental Protection Agencies, European Commission, Financial Analysts, Grid Operators, International Energy Organizations, National and Local Government, Non-Governmental Organizations, Public Transportation Agencies, Recycling Industry, Renewable Energy Providers, Research Centres, Sustainability Investors, United Nations, Universities, Utility Companies, Waste Management Industry
Keyword:
Air Pollution, Battery Electric Vehicles, Circular Economy, Critical Raw Materials, Electric Vehicles, End-of-Life Stage, Energy Efficiency, Environmental Impact, European Environment Agency, Greenhouse Gas Emissions, Life Cycle Assessment, Production Stage, Rare Earth Elements, Raw Materials, Recycling, Renewable Energy, Reuse, Use Stage

Link:
eea.europa.eu pdf file

Electric Vehicle Design

Electromagnetic and Performance. Design Report of Motor for Class A+B Vehicles

In this document the work carried out as part of the HEFT project with regards to the deveopment of an ultra-light motor design for segment A+B. The multi-layer rotor topology makes possible to reduce de usage of permanent magnet leading to an important saving in the rare earth elements. Wave winding techcnology allows to develop compact and efficient stator. End winding length is reduced and high frequency losses are reduced in the copper. Involving all these techonologies a high power density motor is developed.
In this document the following issues will be covered:
1. Design Process (Design Methodology and Procedure to motor performances evaluation).
2. Preliminary sizing of the motor.
3. Optimization of the rotor
4. Continuous service evaluation.
5. Final performances evaluation and KPIs computation.

Audience:
Automotive Engineers, Electric Vehicle Manufacturers, Environmental and Energy Efficiency Experts, Motor Design Engineers, Renewable Energy Advocates
Keyword:
E-Volve Cluster, Electromagnetic Design, Electromagnetic Performance, HEFT, High Power Density, Optimization, Rare Earth Elements, Recyclability, Rotor Topology

Link:
Full Document

EV Sector Reports & Papers

End-of-life vehicle (ELV) management and circularity requirements for vehicle design

This position paper, published in December 2023 by the European Automobile Manufacturers' Association (ACEA), addresses the European Commission's Proposal for a Regulation on circularity requirements for vehicle design and the management of end-of-life vehicles (ELVs). 

The paper emphasizes the need for a harmonised legal framework across EU member states to reduce operating costs and deliver environmental benefits. It also highlights the importance of clarity, consistency, and a progressive approach aligned with technological advancements. Key topics include minimum recycled content targets, extended producer responsibility, circularity strategy, mandatory dismantling, and new type-approval requirements.

Audience:
Automobile Manufacturers, Automotive Industry Stakeholders, Automotive Supply Chain Managers, Circular Economy Experts, Electric Vehicle Designers, Environmental Regulators, EU Policymakers, Extended Producer Responsibility Organisations, Heavy-Duty Vehicle Producers, R&D Departments, Recycling Companies, Sustainability Advocates, Trade Associations, Waste Management Operators
Keyword:
ACEA, Automotive Industry, Circular Economy, Circularity Requirements, End-of-Life Vehicles, Environmental Benefits, EU Regulation, Extended Producer Responsibility, Heavy-Duty Vehicles, Recoverability, Recyclability, Recycled Content, Recycling Technologies, Resource Efficiency, Reusability, Sustainability, Vehicle Design, Waste Management

Link:
acea.auto

Electric Vehicle Operations

Enhanced Active Safety Through Integrated Autonomous Drifting and Direct Yaw Moment Control via Nonlinear Model Predictive Control

The introduction of active safety systems and advanced driver assistance systems has enhanced the control authority over the vehicle dynamics through specialized actuators, enabling, for instance, independent wheel torque control. During emergency situations, these systems step in to aid the driver by limiting vehicle response to a stable and controllable range of low longitudinal tire slips and slip angles. This approach makes vehicle behavior predictable and manageable for the average human driver; however, it is conservative in case of driving automation. In fact, past research has shown that exceeding the operational boundaries of conventional active safety systems enables trajectories that are otherwise unattainable. 

This paper presents a nonlinear model predictive controller (NMPC) for path tracking (PT), which integrates steering, front-to-total longitudinal tire force distribution, and direct yaw moment actuation, and can operate beyond the limit of handling, e.g., to induce drift, if this is beneficial to PT. Simulation results of emergency conditions in an intersection scenario highlight that the proposed solution provides significant safety improvements, when compared to the concurrent operation of PT algorithms and the current generation of vehicle stability controllers.

Audience:
Advanced Driver Assistance System Developers, Automobile Manufacturers, Automotive Engineers, Electric Vehicle Drivers
Keyword:
Advanced Driver Assistance Systems, Autonomous Driving, Autonomous Vehicles, E-Volve Cluster, MULTI-MOBY, Nonlinear Model Predictive Control, Vehicle Safety

Link:
IEEE Xplore

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Funded by the European Union. Views and opinions expressed are however those of the author(s) only and do not necessarily reflect those of the European Union or CINEA. Neither the European Union nor the granting authority can be held responsible for them.

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